Honda TRX400EX 1999-2002 Service Manual Fourtrax 263 Pages

Service manual for the Honda TRX400EX Fourtrax, detailing maintenance procedures, safety notices, and specifications. It includes sections on general information, lubrication, troubleshooting, and specific service instructions for components like the engine, transmission, brakes, and electrical systems.

General Information

•    Honda reserves the right to change specifications without notice.

•    Service manual for TRX400EX Fourtrax, includes maintenance and safety guidelines.

•    Manual assumes basic maintenance knowledge on Honda motorcycles, scooters, or ATVs.
Safety and Maintenance

•    Warnings for personal injury and equipment damage are included.

•    Perform initial scheduled maintenance to compensate for break-in wear.

•    Follow maintenance schedule to ensure vehicle performance and emission standards.
Technical Specifications

•    Detailed specifications for dimensions, engine, and transmission provided.

•    Use recommended lubricants and genuine Honda parts for maintenance.
Troubleshooting and Tools

•    Troubleshooting sections cover common issues like poor handling and performance.

•    Specific tools and their applications are listed for various maintenance tasks.
Safety Precautions

•    Work in well-ventilated areas to avoid carbon monoxide poisoning.

•    Handle gasoline and hot components with care to prevent accidents.

•    Battery handling cautions include avoiding sparks and wearing protective gear.

•    Safety Warnings: The manual includes warnings and cautions to prevent personal injury or equipment damage. Users must follow instructions carefully to avoid hazards.

•    Manual Usage: Describes service procedures for the TRX400EX and emphasizes following the maintenance schedule to maintain optimal vehicle performance and emissions compliance.

•    Service Procedures: Sections 4 through 18 cover detailed parts and service procedures, starting with illustrations, service information, and troubleshooting guides.

•    Maintenance Importance: Performing scheduled maintenance is crucial for compensating for initial wear during the break-in period.

•    General Safety Guidelines: Includes guidelines for handling hazardous materials like gasoline, engine oil, and battery electrolytes, emphasizing proper ventilation and protective measures.

•    Technical Specifications: Provides detailed specifications for various components, including engine, transmission, and electrical systems.

•    Troubleshooting: Offers troubleshooting steps for common issues like poor performance, handling problems, and starting difficulties.

•    Tools and Equipment: Lists specialized tools required for servicing the vehicle, emphasizing the use of genuine or recommended parts and equipment.

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