Bobcat 853 Service Manual 439 Pages

The document is a service manual for the Bobcat 853 and 853H loaders, detailing maintenance, safety precautions, and operating instructions. It includes specifications, troubleshooting guides, and parts diagrams, emphasizing the importance of using genuine Bobcat parts and following safety protocols during repairs and maintenance.

•    Bobcat Loader Maintenance
    
•    Follow Operation & Maintenance Manual for all repairs and servicing.
    
•    Use genuine Bobcat replacement parts for maintenance.
    
•    Perform daily checks and cleaning.

•    Safety Instructions
    
•    Never work under lift arms without support.
    
•    Avoid exhaust fume leaks; ensure exhaust system is sealed.
    
•    Wear safety glasses and protective clothing.

•    Troubleshooting and Diagnostics
    
•    Check hydrostatic system for overheating issues.
    
•    Use BOSS® Diagnostic Tool for system checks.
    
•    Inspect BICS™ System Controller with engine stopped.

•    Hydraulic System
    
•    Check and add fluid as needed.
    
•    Replace hydraulic filters regularly.

•    Engine Service
    
•    Check engine oil and replace filter as required.
    
•    Inspect water pump and thermostat for proper function.

•    Preventive Maintenance Schedule
    
•    Regular intervals for maintenance to prevent wear.
    
•    Check tire condition and air pressure.

•    The document is a service and maintenance manual for Bobcat loaders, specifically the 853 and 853H models. It includes safety instructions, maintenance procedures, and technical specifications.

•    Safety warnings emphasize the need for proper training before operating or servicing the machine, highlighting potential risks like injury or death if instructions are not followed.

•    Maintenance procedures include routine checks and services that can be performed by the owner/operator, while more complex tasks should be handled by qualified Bobcat service personnel.

•    The manual provides a troubleshooting guide for common problems, detailing causes and corrective actions for issues like overheating or drive failures.

•    Specifications and technical data cover dimensions, operation, and performance metrics, including hydraulic system details and torque specifications for bolts.

•    Preventive maintenance is outlined with a schedule and specific tasks to ensure the loader’s longevity and performance, including checks for fluid levels, tire pressure, and component wear.

•    Wiring diagrams and schematics are included for understanding the loader’s electrical and hydraulic systems, aiding in repairs and modifications.

•    The manual includes revision updates to ensure the information remains current, with instructions for replacing outdated pages.

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