BMW 2000 R1150RT ( BMW R 1150 RT ) Service Manual

The document is a repair manual for the BMW R 1150 RT motorcycle, detailing maintenance, assembly, disassembly, inspection, and repair procedures. It includes technical data, tightening torques, maintenance schedules, and instructions for specific systems like brakes, clutch, engine, gearbox, and electrical components.

The BMW R 1150 RT was produced from 2001 to 2005. It is part of the R 1150 series, which is known for its advanced touring capabilities and features tailored for long-distance comfort.

Maintenance and Repair Overview

•    Maintenance schedule: Regular checks for oil, brake fluid, filters, and valve clearances.

•    Inspection tasks: Brake pads, disc wear, clutch fluid, and throttle cable adjustments.

•    Special tools: BMW tools required for specific tasks, referenced in work instructions.
Assembly and Disassembly

•    Logical sequence: Removal, disassembly, repair, assembly, and installation steps.

•    Engine work: Cylinder head tightening, valve adjustments, piston installation.

•    Fairing removal: Step-by-step instructions for windscreen and trim panel disassembly.
Brake System

•    Brake fluid: Annual wheel circuit change, control circuit every two years.

•    Bleeding instructions: Detailed process for front and rear brake circuits.
Torque and Fluid Specifications

•    Tightening torques: Engine, gearbox, and clutch components listed with specific values.

•    Fluid types: Recommended oil grades and capacities for engine and transmission.
Tools and Diagnostics

•    BMW MoDiTeC: Used for fault memory and bleed tests for Integral ABS.

•    Calibration: Wheel balancing and runout checks using BMW-specific tools.

•    Repair Manual Purpose: Provides guidance for maintenance and repair of the BMW R 1150 RT motorcycle, ensuring service quality and efficiency.

•    Structure: Organized by logical work sequences such as removal, disassembly, repair, assembly, and installation. Chapters are divided into groups for specific components.

•    Symbols and Instructions: Includes symbols for precautions, maintenance tips, and safety warnings to assist in work procedures.

•    Inspection and Maintenance: Covers routine checks, fluid changes, and part replacements, such as brake fluid, engine oil, and filters, with specified intervals.

•    Component Details: Provides technical data, tightening torques, and specifications for critical components like the engine, gearbox, brakes, and frame.

•    Assembly and Disassembly: Includes detailed instructions for removing and installing parts like fairings, windscreen, instrument clusters, and engine components.

•    Special Tools: Recommends BMW-specific tools and procedures for accurate repairs and adjustments.

•    Safety Precautions: Highlights risks, such as handling fuel and brake fluid, and provides safety measures to prevent damage or injury.

The chapters of the BMW R 1150 RT motorcycle repair manual are organized as follows:

1.    00 - Tightening Torques, Table of Operating Fluids, Pre-delivery Check, and Maintenance

2.    11 - Engine

3.    12 - Engine Electrics

4.    13 - Fuel Preparation and Control

5.    16 - Fuel Tank and Lines

6.    18 - Exhaust System

7.    21 - Clutch

8.    23 - Gearbox

9.    31 - Front Forks

10.    32 - Steering

11.    33 - Rear Wheel Drive

12.    34 - Brakes

13.    36 - Wheels and Tyres

14.    46 - Frame

15.    51 - Equipment

16.    52 - Seat

17.    61 - General Electrical Equipment

18.    62 - Instruments

19.    63 - Lights

These chapters cover various aspects of maintenance, repair, and technical details for the motorcycle. [References: 57, 58, 59]

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