Arctic Cat 2006 400 400TBX 400TRV 500 500TBX 500TRV 650H1 650 V TWIN

This Arctic Cat Service Manual provides detailed service, maintenance, and troubleshooting instructions for the 2006 Arctic Cat ATV models. It includes specifications, procedures for disassembly and assembly, and safety warnings. The manual is designed to increase technician efficiency and consumer confidence by providing comprehensive guidance.

General Information

•    Service Manual for 2006 Arctic Cat ATV Models.

•    Sections cover specific ATV components or systems.

•    Includes disassembly, inspection, and assembly instructions.

•    Technician discretion needed for disassembly extent.

•    Symbols used for safety and efficiency.


Safety and Warnings

•    ! WARNING for personal safety-related information.

•    ! CAUTION for unsafe practices risking ATV damage.


Specifications

•    Carburetor: Keihin CVK34 for 400 models.

•    Electrical: Spark Plug Type NGK CR7E, Gap 0.7-0.8 mm.

•    Chassis: Hydraulic brakes, tire size 25 x 8-12 front.

•    Miscellaneous: Gasoline 87 Octane, Oil SAE 10W-40.


Engine/Transmission

•    Organized into sub-sections for servicing.

•    Critical specs at beginning of sections.


Break-In Procedures

•    First 10 hours critical for ATV life.

•    Use less than 1/2 throttle initially.


Maintenance and Tune-Up

•    Periodic Maintenance Chart available.

•    Includes lubrication points and battery maintenance.


Servicing Components

•    Top-side, left-side, right-side components detailed.

•    Crankshaft assembly servicing instructions.

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