2020 Can-Am Outlander™ and Renegade™ Series ATV Complete Repair Service Manual

This manual provides guidelines for servicing and repairing Can-Am Outlander and Renegade Series ATVs. It includes safety precautions, vehicle identification details, maintenance procedures, emissions regulations, and component-specific repair instructions. Proper tools, torque specifications, and adherence to manufacturer recommendations are emphasized for safe and effective servicing.

Summary of the Document
Safety Notices and Precautions

•    Technicians should use proper tools and follow BRP training guidelines.

•    Modifications may render the vehicle illegal under regulations.

•    Follow torque specifications and replace locking devices when removed.

•    Ensure proper ventilation when running the engine to prevent carbon monoxide poisoning.

Vehicle Identification and Compliance

•    VIN is located under the seat and on the lower frame.

•    Emission regulations must be followed; modifications affecting emissions are prohibited.

•    EU Regulation (2016/1628) compliance is indicated on the engine valve cover.
Manual Procedures and Layout

•    Read entire sections before performing tasks for proper understanding.

•    Most fasteners are metric; mismatched fasteners can cause damage.

•    Illustrations assist in identifying parts but may not be exact replicas.

Engine and Gearbox Maintenance

•    Follow specified torque values for fasteners during assembly.

•    Remove magneto flywheel using proper tools and procedures.

•    Inspect bearings for smooth operation and wear.

Electronic Fuel Injection (EFI) Maintenance

•    Use BUDS2 software for ECM diagnostics and programming.

•    Follow correct battery disconnection and reconnection procedures.

•    Test fuel injector operation and balance using BUDS2.

Body and Panel Removal

•    Follow correct steps for removing side panels and luggage trays.

•    Detach footrest panels by removing screws and plastic rivets.

General Maintenance and Storage

•    Regularly inspect radiator, coolant, and spark plugs.

•    Follow proper cleaning and storage procedures for vehicle longevity.

•    This manual provides guidelines for servicing and repairing Can-Am Outlander and Renegade Series ATVs. It is intended for trained mechanics and technicians.

•    Safety precautions include warnings, cautions, and notices. Proper tools, protective gear, and ventilation are necessary.

•    Torque specifications and locking devices must be strictly followed. Fasteners should be torqued to the correct values and replaced when necessary.

•    Vehicle identification details include VIN and EIN locations. Compliance labels indicate regulatory adherence.

•    Emission regulations must be followed. Modifications affecting emissions or horsepower are prohibited.

•    Manual layout includes sections on maintenance, repairs, and technical specifications. Illustrations assist in identifying components.

•    Engine and gearbox servicing require special tools and procedures. Bearings and fasteners must be installed with care.

•    Electronic Fuel Injection (EFI) and ECM diagnostics are covered. BUDS2 software is used for troubleshooting and programming.

Full Chapters Index

1. Safety Notices and Precautions

•    Technician guidelines

•    Vehicle modifications warning

•    Torque specifications

•    Ventilation requirements

2. Vehicle Identification and Compliance

•    Vehicle Identification Number (VIN)

•    Engine Identification Number (EIN)

•    Compliance labels and regulations

3. Manual Procedures and Layout

•    Section reading guidelines

•    Fastener specifications

•    Illustrations and part identification

4. Engine and Gearbox Maintenance

•    Torque values for fasteners

•    Magneto flywheel removal

•    Bearing inspection

5. Electronic Fuel Injection (EFI) Maintenance

•    BUDS2 software diagnostics

•    Battery disconnection procedures

•    Fuel injector testing

6. Body and Panel Removal

•    Side panel removal

•    Footrest panel detachment

•    Luggage tray removal

7. General Maintenance and Storage

•    Radiator and coolant inspection

•    Spark plug maintenance

•    Cleaning and storage procedures

8. Engine Management System (EMS)

•    Twin and single-cylinder ECM components

•    Sensor descriptions and diagnostics

9. Fuel Tank and Fuel Pump

•    Fuel pump orientation and installation

•    Fuel level sender resistance testing

10. Transmission and Gearbox

•    Shift lever adjustments

•    Gearbox housing and actuator unit

•    Troubleshooting unusual noises

11. Air Intake System

•    Air filter servicing

•    Intake system inspection and removal

12. Exhaust System

•    Longitudinal mounting configurations

•    Torque specifications

13. Magneto and Starter

•    Magneto cover removal

•    Starter terminal service

14. Cylinder Head and Timing Chain

•    Piston positioning

•    Camshaft timing adjustments

15. Communication Tools

•    BRP diagnostic software (BUDS2)

•    MPI Interface connection troubleshooting

16. Electrical System and Diagnostics

•    Circuit protection and fuse locations

•    Multifunction gauge removal

17. Suspension and Steering

•    Wheel bearing maintenance

•    Steering adjustments

18. Brakes and Drive System

•    CVT air filter maintenance

•    Drive belt replacement

19. Storage and Preseason Preparation

•    Vehicle cleaning and protection procedures

20. Technical Information

•    Noise emission regulations

•    Compliance declarations

Top 10 Questions Answered in the Book

1.    What safety precautions should I take before operating my Can-Am ATV?
  
 •    The book emphasizes the importance of reading the Operator’s Guide, completing a certified training course, and following all safety messages and warnings.

2.    How do I properly maintain my vehicle to ensure it remains within factory specifications and complies with emission regulations?
    
•    Regular maintenance, such as checking and replacing parts, and following the recommended maintenance schedule, is crucial.

3.    What are the guidelines for transporting the vehicle, and what precautions should I take?
    
•    The book advises on the use of flatbed trailers, loading ramps, and tie-down straps, and warns against overloading and improper securing of the vehicle.

4.    How do I adjust the suspension on my Can-Am ATV for optimal performance?
    
•    The suspension adjustments vary with vehicle load, personal preference, riding speed, and terrain condition, and the book provides steps for adjusting the suspension.

5.    What are the emission regulations my vehicle must comply with, and how can I ensure compliance?
    
•    The vehicle must comply with applicable emission regulations, and servicing procedures must be strictly followed to maintain compliance.

6.    How do I troubleshoot and diagnose issues with my vehicle using the BRP diagnostic software (BUDS2)?
    
•    The book provides guidance on using BUDS2 to read fault codes, monitor system measurements, and troubleshoot issues.

7.    What are the proper procedures for updating the electronic module and resetting the torque offset on my Can-Am ATV?
    
•    The book outlines the steps for updating the electronic module and resetting the torque offset, including the use of BUDS2.

8.    How do I properly install and remove parts, such as the rear side panel extension and footrest panels, on my vehicle?
    
•    The book provides detailed instructions and warnings for the removal and installation of various parts, including the rear side panel extension and footrest panels.

9.    What are the guidelines for carrying loads and pulling trailers with my Can-Am ATV, and how can I ensure safe operation?
    
•    The book advises on the proper distribution and securing of cargo, reducing speed when carrying cargo or pulling a trailer, and following instructions for towing.

10.    How do I navigate the multifunction gauge and access various settings and information, such as fault codes and maintenance schedules?
    
•    The book explains how to use the multifunction gauge, including setting brightness, clock, and language, and accessing fault codes and maintenance schedules.

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