2019 Can-Am DEFENDER™ and TRAXTER™ Series Complete Repair Service Manual

•    Can-Am Defender manual

•    Can-Am Traxter service guide

•    BRP repair manual

•   UTV maintenance guide

•    Off-road vehicle troubleshooting

•    Can-Am emissions compliance

•    Fuel system diagnostics

•    Electronic Fuel Injection (EFI) repair

•    Gearbox and 4x4 system maintenance

•    Dynamic Power Steering (DPS) troubleshooting

•    HVAC system repair Can-Am

•    Fault code diagnostics BUDS2

•    Can-Am engine management

•    Ignition system troubleshooting

•    Vehicle speed sensor (VSS) testing

•    Cooling system maintenance

•    4WD actuator repair

•    Differential locking mechanism fix

•    Climate control diagnostics

•    Can-Am wiring diagrams

This Can-Am Defender and Traxter Series service manual provides safety precautions, lifting and transport procedures, emissions regulations, and detailed maintenance instructions. It includes torque specifications, component diagrams, and step-by-step repair procedures for the engine, gearbox, and electronic fuel injection system.

Safety Precautions

•    Use proper tools for servicing to ensure correct application of procedures.

•    BRP parts are recommended for replacements; dealer assistance should be sought for doubts.

•    Ensure ventilation when running the engine to prevent carbon monoxide poisoning.

•    Keep hands and clothing clear of moving parts when the engine is running.

•    Do not use gasoline to clean parts; use approved non-flammable solvents.
Vehicle Lifting and Transport

•    Use a hydraulic jack under the skid plate for lifting the front.

•    Ensure jack stands are placed under the frame section for safety.

•    Do not tow the vehicle as it may damage the drive system.

•    Secure the vehicle properly on a flatbed trailer for transportation.
Engine and Emissions Compliance

•    Engine modifications are prohibited as they may affect emissions compliance.

•    Servicing must follow factory specifications to maintain emission standards.
Gearbox and 4x4 Coupling Unit

•    Measure axial clearance of bevel gear before separating the crankcase.

•    Inspect bearings for contamination or metal shavings before reassembly.

•    Safety Guidelines:
The manual provides essential safety notices and precautions for servicing Can-Am DEFENDER and TRAXTER series vehicles.
Proper tools and techniques must be used to avoid injury or damage.

•    Service Procedures: Instructions apply only when using correct tools. The manual may be updated with service bulletins, and dealer modifications are not covered.

•    Vehicle Identification: VIN and EIN locations are described for proper vehicle identification. Compliance labels indicate adherence to regulations.

•    Lifting & Transporting: Proper lifting points and techniques are outlined to prevent damage. Vehicles should be transported on a flatbed, not towed.

•    Engine & Emission Compliance: Modifications affecting emissions or horsepower are prohibited. Maintenance must follow factory specifications.

•    Gearbox & 4x4 System: Detailed disassembly and reassembly procedures for gearbox components, including torque specifications and required tools.

•    Electronic Fuel Injection (EFI): Procedures for diagnosing and replacing ECM and fuel injectors using BRP diagnostic tools.

•    Rear Drive System: Instructions for removing and inspecting wheel hubs, drive shafts, and applying service products.

Chapters Index

1. Safety Notice

•    Guidelines for servicing Can-Am DEFENDER and TRAXTER series vehicles

•    Importance of proper tools and adherence to service procedures

•    Warnings about hazards, injuries, and property damage

2. Vehicle Information

•    Vehicle Identification Number (VIN) location and details

•    Engine Identification Number (EIN) and compliance labels

3. Lifting and Supporting the Vehicle

•    Proper lifting procedures with hydraulic jacks and jack stands

•    Hoisting precautions to avoid vehicle damage

4. Transporting the Vehicle

•    Securement guidelines for flatbed trailer transport

•    Warnings against towing to prevent drive system damage

5. Engine Emissions Information

•    Manufacturer, dealer, and owner responsibilities for emissions compliance

•    Regulations and servicing procedures for maintaining emission standards

6. Manual Procedures and Layout

•    Interrelation of procedures and importance of reading full sections

•    Use of metric fasteners and torque specifications

7. Timing Chain System

•    Removal and inspection of timing chains

•    Installation and proper valve timing procedures

8. Gearbox and 4x4 Coupling Unit

•    Disassembly and inspection of gearbox components

•    Assembly procedures and torque specifications

9. Electronic Fuel Injection (EFI)

•    Testing and troubleshooting fuel injectors using BUDS2 software

•    ECM replacement and data entry procedures

10. Rear Drive System

•    Wheel hub removal, inspection, and installation

•    Drive shaft removal and servicing procedures

Here are the top
10 questions that are answered in this book:

1.    How do I install and tighten the locking bolt and nut properly?
    
•    Ensure the bolt is engaged in the input shaft groove before tightening.

2.    How do I update the Dynamic Power Steering (DPS) module?
    
•    Follow the instructions in BUDS2, select “YES” when prompted, and reset the torque offset if necessary.

3.    How do I replace the DPS unit?
    
•    Install the new DPS unit, perform two mandatory updates, and verify DPS system functionality.

4.    How do I check and clear fault codes using BUDS2?
    
•    Connect the vehicle to BUDS2, navigate to the Faults page, and use the refresh or clear button.
5.    How do I test the fuel injector operation?
  
 •    Use BUDS2 to activate the fuel injector and listen for a clicking sound. If no sound is heard, test the injector resistance.

6.    How do I replace the ECM (Engine Control Module)?
    
•    Disconnect the battery, remove the ECM, install the new ECM, and enter the necessary vehicle data using BUDS2.

7.    How do I troubleshoot the steering system if it behaves unevenly?
    
•    Perform a self-test, check for weak battery issues, and troubleshoot the steering system if necessary.

8.    How do I test the cooling fan operation?
    
•    Use BUDS2 to activate the cooling fan and check for proper function. If the fan does not turn on, troubleshoot using the provided chart.

9.    How do I replace the Smart-Lok differential actuator?
    
•    Remove the actuator assembly, lubricate the O-ring, install the new actuator, and reconnect the electrical connector.

10.    How do I diagnose and fix a lost communication error with the cluster?

•    Measure CAN bus resistance, check for faulty wiring, and verify ECM communication using BUDS2.


❗️ You Are Not Buying A Physical Book.
❗️ These Are Files To Be Downloaded.

✅ Files Are In A OEM Or PDF Format.
✅ Use On PC/Mac/Tablet/Smartphone.
✅ Fully Keyword Searchable With A Free PDF Reader.
✅ Fully Indexed, Fully Printable.
✅ No Restrictions, No Watermarks.

📦 Your Link To Purchased Documents Will Be Provided Via an Email.
📨 Please Check Your Messages 15 Minutes After The Purchase.
⚠️ In Some Cases It May Take Up-To 24 Hours To Prepare An Order.

📖 Manuals Are Recommended As A Reference To Owners Professionals.