2018 Can-Am Defender HD8 / HD10 Complete Service Manual

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8.    Pre-ride inspection checklist
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11.    Off-road vehicle servicing
12.    Dynamic Power Steering (DPS) troubleshooting
13.    Can-Am diagnostic codes
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15.    BRP limited warranty details
16.    Can-Am wiring diagrams
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The document is a service manual for the Can-Am Defender series, providing detailed instructions for maintenance, repairs, and safety guidelines. It includes torque specifications, lifting procedures, emissions regulations, troubleshooting, and warranty details. The manual is intended for trained technicians using proper tools and procedures.

Summary of the Document
Safety and General Guidelines
•    Technicians must use proper tools and follow BRP training.
•    BRP parts are recommended for replacements.
•    Modifications may render the vehicle illegal.
•    Warnings and notices indicate safety risks and best practices.
Vehicle Identification and Lifting
•    VIN is located under the glove box on the passenger side.
•    Hydraulic jacks and jack stands must be used properly.
•    Hoisting requires a rated lifting strap and no one should be under the vehicle.
Transporting the Vehicle
•    Use a flatbed trailer; do not tow the vehicle.
•    Secure front and rear wheels with tie-down straps.
Engine and Emission Regulations
•    Engine modifications affecting emissions are prohibited.
•    Emission-related repairs must follow factory specifications.
Service Procedures and Torque Specifications
•    Torque wrench specifications must be strictly followed.
•    Locking devices should be replaced after removal.
Gearbox and 4x4 Coupling Unit
•    Proper lubrication of ball bearing seats is required before assembly.
•    Ensure correct alignment of shift shaft and shift drum gear.
Suspension and Shock Absorbers
•    Inspect shocks for leaks, binding, or noise before reinstalling.
•    Stabilizer bars must be tightened in sequence.
Maintenance and Troubleshooting
•    Follow the maintenance schedule for air filters, oil, coolant, and brakes.
•    Multifunction gauge errors can be reset manually or via BRP software.
Warranty and Customer Information
•    BRP provides emission-related and international warranties.
•    Contact information is available for different regions.

•    Safety Guidelines: Proper tools and training are required for servicing Can-Am DEFENDER vehicles. Always follow safety warnings and torque specifications.
•    Manual Content Updates: The manual may be updated with service and warranty bulletins. Illustrations are for identification purposes only.
•    Vehicle Lifting & Transport: Follow proper procedures for lifting, hoisting, and transporting to prevent damage. Avoid towing.
•    Emission Regulations: Engine modifications affecting emissions are prohibited. Maintenance must meet certification standards.
•    Repair Procedures: Read entire sections before performing repairs. Use correct fasteners and torque values.
•    Gearbox & Suspension: Detailed steps for servicing gearbox, suspension, and drivetrain components. Follow tightening sequences.
•    Maintenance Schedule: Covers air filters, engine oil, coolant, spark plugs, brakes, and other key components.
•    Troubleshooting & Diagnostics: Includes gauge messages, diagnostic tools, and reset procedures for maintenance alerts.

Full Chapters Index
1.    Safety and General Guidelines
2.    Vehicle Identification and Lifting
3.    Transporting the Vehicle
4.    Engine and Emission Regulations
5.    Service Procedures and Torque Specifications
6.    Gearbox and 4x4 Coupling Unit
7.    Suspension and Shock Absorbers
8.    Maintenance and Troubleshooting
9.    Warranty and Customer Information
10.    Technical Information and Specifications
11.    Troubleshooting and Diagnostic Codes
12.    Wiring Diagram Information
13.    Engine Management System (EMS)
14.    Fuel System and Fuel Pump
15.    Intake Manifold and Throttle Body
16.    Lubrication System
17.    Bottom End and Crankshaft
18.    Timing Chain and Valve Adjustment
19.    Magneto and Starter System
20.    Continuously Variable Transmission (CVT)
21.    Brakes, Wheels, and Tires
22.    Drive Shaft and Differentials
23.    Suspension and Steering System
24.    Electrical System and Fuses
25.    Lights, Gauge, and Accessories
26.    Vehicle Care and Storage
27.    Customer Support and Contact Information

Top 10 Questions Answered in This Book
1.    How do I diagnose and troubleshoot Dynamic Power Steering (DPS) issues?
    •    The book provides detailed steps for verifying the DPS system, updating software, resetting the torque offset, and troubleshooting steering problems.
2.    What are the maintenance procedures for the front suspension?
    •    It includes torque specifications, grease application, and shock absorber removal and installation instructions.
3.    How do I read and clear fault codes using the multifunction gauge or B.U.D.S.?
    •    Instructions for accessing fault codes, identifying active and inactive faults, and using B.U.D.S. diagnostic software are provided.
4.    What are the correct torque specifications for various components?
    •    The manual lists torque values for different parts, including suspension, ECM retaining screws, and other critical components.
5.    How do I replace and program a new DPS unit?
    •    The manual explains the mandatory software updates required for a new DPS unit and how to clear fault codes after installation.
6.    What are the procedures for engine control module (ECM) replacement and data transfer?
    •    Step-by-step instructions for removing, installing, and transferring data between ECMs using B.U.D.S. are included.
7.    How do I perform a self-test on the steering system?
    •    The manual details how to enable DPS, turn the steering wheel, and check for smooth operation and equal assistance.
8.    What are the vehicle’s towing and weight capacity limits?
    •    The book provides specifications for gross vehicle weight rating, towing capacity, and tongue weight for different models.
9.    How do I adjust the suspension for different riding conditions?
    •    Guidelines for suspension adjustments, factory settings, and DPS function are covered.
10.    What are the warranty and customer support details?
•    Information on BRP’s limited warranty, emission-related warranty, and how to contact customer support is included.

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