2016 Harley-Davidson Softail Models Service Manual 590 Pages

The document is a 2016 Harley-Davidson Softail Models Service Manual. It provides detailed instructions for maintenance, repair, and service procedures for Harley-Davidson motorcycles, including safety warnings, tool requirements, and troubleshooting. It emphasizes the use of genuine Harley-Davidson parts to ensure safety and performance.

General Information

•    Purpose: Acquaint users with Harley-Davidson product construction and maintenance.

•    Feedback: Encouraged for manual improvement.

•    Safety: Proper maintenance is critical for rider safety.
Manual Usage

•    Navigation: Use Table of Contents and Index for quick subject location.

•    Warnings: Adhere to warnings to avoid injury or damage.
Maintenance and Service

•    Preparation: Start with a clean work area and gather necessary tools.

•    Genuine Parts: Use only Harley-Davidson parts for optimal performance.

•    Torque Values: Reference provided for all fasteners.
Vehicle Identification

•    VIN: Located on steering head and frame down tube.

•    VIN Breakdown: Includes manufacturer, model, and engine type.
Troubleshooting
•    Common Issues: Includes engine starting problems and oil pressure concerns.
Specialized Tools

•    Availability: Special tools must be ordered through dealers.

•    The document is a service manual for 2016 Harley-Davidson Softail Models.

•    It provides detailed instructions for motorcycle maintenance and repair, emphasizing the importance of using genuine Harley-Davidson parts and following safety precautions.

•    The manual includes sections on general preparation for service, maintenance schedules, and troubleshooting.

•    Warnings and cautions are highlighted to prevent potential hazards during service procedures.

•    The manual contains a Vehicle Identification Number (VIN) breakdown for identifying specific models and manufacturing details.

•    It includes torque values for various components to ensure proper assembly and maintenance.

•    The manual suggests using special tools and provides guidance on cleaning and inspection procedures.

•    Service bulletins are issued periodically to update dealers with the latest information and engineering changes.

The 2016 Harley-Davidson Softail Models service manual is a comprehensive guide that covers various aspects of motorcycle maintenance and repair. Here are the main parts typically included in such a manual:

1.    General Information: Introduction to the manual, safety precautions, and general maintenance tips.

2.    Vehicle Identification: Details about the Vehicle Identification Number (VIN), including breakdown and location.

3.    Chassis Service: Instructions for servicing the motorcycle’s frame, suspension, wheels, and brakes.

4.    Engine Service: Details on engine maintenance, including the clutch, transmission, and exhaust system.

5.    Fuel System: Information on the fuel tank, fuel lines, and related components.
6.    Electrical System: Covers wiring diagrams, lighting, and other electrical components.

7.    Maintenance Schedules: Recommended service intervals and maintenance tasks.

8.    Troubleshooting: Guidance on diagnosing and resolving common issues.

9.    Special Tools: List of tools required for various service tasks.

10.    Safety Warnings: Important safety information and warnings related to service procedures.

11.    Appendices: Additional reference materials, such as wiring diagrams and torque specifications.

12.    Service Bulletins: Updates and additional instructions provided by Harley-Davidson.

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