2015 Arctic Cat Bearcat Complete Service Manual

The Arctic Cat Service Manual provides maintenance and repair instructions for 2015 Bearcat and Lynx snowmobiles. It includes specifications, troubleshooting guides, component assembly and disassembly, and safety warnings. The manual is intended for trained technicians and covers engine, fuel, electrical, suspension, and drive systems.

Arctic Cat Snowmobile Service Manual Summary
General Information
•    Designed for Arctic Cat CatMaster Basic Level technicians.
•    Includes assembly, disassembly, and inspection instructions for snowmobile components.
•    Warning, Caution, and Note labels highlight safety and maintenance information.
Engine & Fuel System
•    Break-in period required for new or rebuilt engines.
•    87 octane regular unleaded gasoline recommended; oxygenated fuels require jet size adjustment.
•    EFI system relies on sensors and an ECM for fuel and ignition control.
•    Fuel injectors require careful installation and O-ring lubrication.
Drive & Suspension Systems
•    Drive clutch and driven clutch require regular maintenance to avoid shifting issues.
•    Track tension and alignment must be adjusted properly to prevent excessive wear.
•    Pressurizing rebuildable shocks is necessary for proper suspension performance.
Electrical & Ignition Systems
•    Engine control module (ECM) manages diagnostics and sensor inputs.
•    Ignition timing and spark plug specifications provided for different engine models.
•    Voltage regulator and wiring harnesses require periodic testing.
Troubleshooting & Repairs
•    Common engine issues include flooding, overheating, and sudden shutdowns.
•    Brake system troubleshooting covers leaks, spongy levers, and dragging brakes.
•    Clutch problems include excessive belt deposits and engagement issues.
•    Fuel system diagnostics cover injector faults and pressure regulation.

•    Arctic Cat Service Manual provides maintenance and repair information for 2015 Arctic Cat Snowmobiles. It is mainly for CatMaster Basic Level technicians.
•    The manual includes disassembly, assembly, and inspection procedures, with varying difficulty levels and requiring special tools.
•    Safety warnings are marked as WARNING, CAUTION, and NOTE to highlight critical information.
•    Fuel and oil recommendations specify 87 octane unleaded gasoline and Arctic Cat-approved additives. Ethanol-blended fuels require a larger carburetor main jet.
•    Engine break-in procedures differ for 2000 and 5000 models, with the 2000 model requiring pre-mixed fuel for the first tank.
•    Troubleshooting guides cover engine performance, fuel system, ignition, and drivetrain issues, with step-by-step remedies.
•    Suspension, steering, and braking systems include setup, maintenance, and troubleshooting sections.
•    Electrical system diagnostics cover wiring harnesses, sensors, and EFI components, with references to diagnostic tools.

Full Chapters Index of the Arctic Cat Snowmobile Service Manual
1.    General Information
    •    Genuine Parts
    •    Varying Altitude Operation
    •    Preparation for Storage
    •    Preparation After Storage
    •    After Break-In Checkup/Checklist
2.    Specifications
    •    Engine Specifications
    •    Crankshaft Runout/Repair Specifications
    •    Carburetor Specifications
    •    Electrical Specifications
    •    Drive System Specifications
3.    Drive System
    •    Drive Clutch/Driven Clutch-Related Specifications
    •    Drive System Components
    •    Gear Case Performance Calibrations
    •    Track Specifications
    •    Suspension Specifications
4.    Torque & Electrical Components
    •    Torque Specifications
    •    Torque Conversions
    •    Emergency Stop Switch
    •    Starter Relay Solenoid
    •    Fuse
5.    Ignition & Lighting
    •    Ignition Switch
    •    Starter Motor
    •    Troubleshooting Electric Start
    •    Magneto
    •    Ignition Timing
    •    Brake Light Switch
    •    Headlight Dimmer Switch
6.    Heating & Sensors
    •    Handlebar Warmer Elements
    •    Thumb Warmer Element
    •    Passenger Handwarmer Switch
    •    Passenger Handwarmer Elements
    •    Seat Heater Harness/Switches
    •    Speedometer Sensor
    •    Gear Position Switch
    •    Shift Switch
    •    Shift Actuator
7.    Engine
    •    Engine Assembly Schematic
    •    Voltage/Resistance Charts (Air & Coolant Temperature)
    •    Drive Train/Track/Brake Systems
    •    Drive Belt
    •    Drive Clutch
    •    Driven Clutch
8.    Engine Servicing
    •    Engine Servicing (2000 & 5000 Models)
    •    Drive Clutch/Driven Clutch
    •    Troubleshooting Engine Issues
    •    Drive Train
    •    Drive Sprockets
    •    Track Tension
    •    Water Pump
9.    Cooling & Lubrication Systems
    •    Pressure Testing Engine
    •    Checking Compression
    •    Changing Oil/Filter
    •    Testing Oil Pressure
    •    Oil Flow Chart
    •    Liquid Cooling System
    •    Cooling System Schematics
10.    Throttle & Fuel System
•    Throttle Position Sensor (TPS) Testing & Adjustment
•    Fuel Pump
•    Fuel System (Carbureted & EFI)
•    Changing Main Jets
•    Carburetor
•    Throttle Cable
•    Choke Cable
•    Fuel Pressure Regulator
•    Fuel Filter
1.    Suspension & Steering
•    Suspension Setup Basics
•    Pressurizing Rebuildable Shocks
•    Servicing Suspension (Bearcat & Lynx Models)
•    Steering Post
•    Ski Components (Wear Bar, Drag Link, Tie Rods, Spindle)
•    Ski Alignment
•    A-Arms
•    Sway Bar
•    Front Suspension Mounting Bracket
1.    Body & Accessories
•    Seat Assembly
•    Seat Cushion
•    Backrest/Rack Assembly
•    Rear Bumper/Snowflap
•    Headlight Assembly
•    Windshield/Console
•    Adjusting Headlight Aim
1.    Electrical Systems
•    Voltage Regulator/CCU Tests
•    Wiring Harnesses
•    Testing Oil Level Sensor
•    Snowmobile Identification
1.    Temperature & Voltage Charts
•    Air & Coolant Temperature Charts
•    Voltage/Resistance Charts
1.    Troubleshooting & Repairs
•    Engine Does Not Start
•    Engine Does Not Idle
•    Engine Loses Power
•    Engine Overheats
•    Engine Backfires
•    Engine Stops Suddenly
•    Fuel System Issues
•    Carburetor Troubleshooting
1.    Torque Specifications & Conversions
•    Drive System Torque Specs
•    Steering/Front Suspension Torque Specs
•    Rear Suspension Torque Specs
•    Torque Conversions
1.    Gear Case & Transmission
•    Cleaning & Inspecting Gear Case
•    Assembling Gear Case
•    Bearing & Gear Inspections
•    Lubrication & Seal Installation
This index provides an overview of the full chapters included in the Arctic Cat Snowmobile Service Manual.

Top 10 Questions Answered in the Arctic Cat Service Manual
1.    How do I install the skid frame on my Arctic Cat snowmobile?
    •    Detailed step-by-step instructions for installing the skid frame, including positioning, securing with cap screws, and tightening specifications.
2.    How do I adjust track tension and alignment?
    •    Instructions on adjusting track tension and alignment, with references to the Drive Train/Track/Brake Systems section.
3.    How do I troubleshoot engine performance issues?
    •    Covers troubleshooting for engine starting, idling, power loss, overheating, and backfiring.
4.    How do I remove and replace the throttle cable?
    •    Step-by-step guide to removing and installing the throttle cable, including routing and securing.
5.    How do I service the suspension on Bearcat and Lynx models?
    •    Instructions for servicing suspension components, including shocks, springs, and alignment.
6.    How do I check and adjust clutch alignment?
    •    Procedures for checking and correcting clutch offset and parallelism using alignment tools.
7.    How do I replace the fuel injectors?
    •    Instructions for removing and installing fuel injectors, including applying oil to O-rings and securing with hold-down plates.
8.    How do I test and replace the oil level sensor?
    •    Testing procedures and replacement instructions for the oil level sensor, including resistance checks.
9.    How do I adjust the throttle position sensor (TPS)?
    •    Procedures for testing, adjusting, and replacing the TPS, including voltage specifications and adjustment tool usage.
10.    How do I adjust the headlight aim?
•    Step-by-step guide for adjusting the vertical aim of the high beam using a level surface and measurement marks.
These questions cover essential maintenance, troubleshooting, and adjustment procedures commonly needed for Arctic Cat snowmobiles.

SEO List for the Arctic Cat Snowmobile Service Manual
1.    Arctic Cat Snowmobile Service Manual
2.    Arctic Cat Snowmobile Repair Guide
3.    Arctic Cat Snowmobile Maintenance Manual
4.    Arctic Cat Snowmobile Troubleshooting Guide
5.    Arctic Cat Snowmobile Engine Repair
6.    Arctic Cat Snowmobile Track Adjustment
7.    Arctic Cat Snowmobile Clutch Maintenance
8.    Arctic Cat Snowmobile Electrical System Guide
9.    Arctic Cat Snowmobile Fuel System Repair
10.    Arctic Cat Snowmobile Suspension Setup
11.    How to Fix an Arctic Cat Snowmobile
12.    Arctic Cat Snowmobile Parts and Repair
13.    Arctic Cat Snowmobile Drive Belt Replacement
14.    Arctic Cat Snowmobile Cooling System Maintenance
15.    Arctic Cat Snowmobile Oil Change Guide
16.    Arctic Cat Snowmobile Engine Troubleshooting
17.    Arctic Cat Snowmobile Brake System Repair
18.    Arctic Cat Snowmobile Electrical Testing
19.    Arctic Cat Snowmobile Carburetor Adjustment
20.    Arctic Cat Snowmobile Suspension Tuning
These SEO keywords and phrases will help optimize search results for users looking for information on Arctic Cat Snowmobile Service and Maintenance.

❗️ You Are Not Buying A Physical Book.
❗️ These Are Files To Be Downloaded.

✅ Files Are In A OEM Or PDF Format.
✅ Use On PC/Mac/Tablet/Smartphone.
✅ Fully Keyword Searchable With A Free PDF Reader.
✅ Fully Indexed, Fully Printable.
✅ No Restrictions, No Watermarks.

📦 Your Link To Purchased Documents Will Be Provided Via an Email.
📨 Please Check Your Messages 15 Minutes After The Purchase.
⚠️ In Some Cases It May Take Up-To 24 Hours To Prepare An Order.

📖 Manuals Are Recommended As A Reference To Owners & Professionals.