2012 Honda Pilot Complete Workshop Repair Service Manual

General Information and Safety

•    Manual divided into sections with black tabs for quick navigation.

•    Includes disassembly, inspection, troubleshooting, and repair procedures.

•    Safety messages: DANGER, WARNING, CAUTION with specific signal words.

•    SRS components require special precautions; service by authorized dealer recommended.
Vehicle Identification and Specifications

•    VIN and engine identification details provided.

•    Specifications cover torque, measurements, and service limits.

•    Paint and chassis codes included for USA and Canada models.
Maintenance and Service Procedures

•    Lift and support points: Ensure proper placement to avoid vehicle damage.

•    Towing guidelines: Flat-bed tow truck recommended for safety.

•    SRS servicing: Avoid impact to sensors; use yellow-coded connectors.
Troubleshooting and Adjustments

•    System troubleshooting includes electrical, climate control, and power systems.

•    Detailed DTC troubleshooting and symptom troubleshooting indexes.

•    Power windows, lighting, and wipers maintenance procedures detailed.
Audio, Navigation, and Entertainment

•    Audio system removal, troubleshooting, and diagnostics procedures provided.

•    Rear entertainment system and HandsFreeLink troubleshooting included.

•    Manual Overview: The manual is divided into sections with black tabs and thumb index tabs for easy navigation. Each section contains a table of contents, procedures, and safety information.

•    Safety Messages: Includes warnings with signal words like DANGER, WARNING, and CAUTION to ensure safe vehicle servicing.

•    SRS Components: Special precautions and tools are required for servicing Supplemental Restraint System (SRS) components to avoid unintentional deployment or damage.

•    Towing Guidelines: Flat-bed tow trucks are recommended; improper towing methods can damage the vehicle.

•    Lift and Support Points: Proper placement of lift pads and safety stands is essential to avoid vehicle damage during servicing.

•    Maintenance and Repairs: Includes detailed instructions for disassembly, inspection, testing, and adjustments of various vehicle systems.

•    Troubleshooting and Specifications: Provides diagnostic information, torque specifications, and service limits for components.

•    Component Replacements: Detailed instructions for replacing parts such as sensors, doors, mirrors, and electronic systems.

The index for the manual includes the following key sections:

1.    General Troubleshooting and Maintenance
    
•    General troubleshooting information.
    
•    Relay and control unit locations: Engine compartment, dashboard, rear, roof, console, doors, and seats.
    
•    Fuse/Relay box and power distribution details.

2.    Electrical Systems
    
•    Charging system and alternator troubleshooting.
    
•    Battery testing and replacement.
    
•    Lighting systems: Headlights, fog lights, brake lights, and more.
    
•    Audio-navigation unit, rear entertainment system, and auxiliary inputs [164–169].
3.    Control Units and Diagnostics
    
•    Immobilizer and keyless control unit diagnostics.
    
•    DTC troubleshooting and system checks.
    
•    Communication loss detection between control units.

4.    Comfort and Convenience Features
    
•    Power windows, mirrors, and seat adjustments.
    
•    Seat heaters and climate control troubleshooting.
    
•    Moonroof and tailgate control systems.

5.    Safety Systems
    
•    Supplemental Restraint System (SRS) components and tests.
    
•    Parking and back-up sensor system diagnostics.

6.    Transmission and Gear Systems
    
•    A/T gear position indicator panel replacement [49–55].
    
•    Transmission disassembly and troubleshooting.

7.    Brake System
    
•    Parking brake inspection and adjustment.
   
•    Front and rear brake pad and disc replacement.

8.    Steering and Suspension
    
•    Stabilizer bar replacement and steering gearbox removal [118–149].

9.    Index and Component Locations
    
•    Component location indexes for various systems.
    
•    Symptom troubleshooting indexes.
This index provides a structured overview of the manual’s contents for easy navigation and reference.

Here is a list of chapters based on the text snippets provided:

1.    General Troubleshooting and Maintenance
    
•    Battery, fuses, and relays troubleshooting.
    
•    Diagnostic procedures for various systems.

2.    Audio, Entertainment, and Navigation Systems
    
•    Audio-navigation unit troubleshooting.
    
•    Bluetooth and HandsFreeLink (HFL) troubleshooting.
    
•    Rear entertainment system components and diagnostics.

3.    Control Units and Diagnostics
    
•    DTC (Diagnostic Trouble Code) troubleshooting.
    
•    VSA (Vehicle Stability Assist) system components and diagnostics.

4.    Electrical Systems
    
•    Charging system and alternator troubleshooting.
    
•    Wiring harnesses and connector locations.

5.    Brake System
    
•    Inspection, adjustment, and replacement of brake components.
    
•    Parking brake and brake fluid level switch tests.

6.    Steering and Suspension
    
•    Steering angle sensor and suspension component replacement.

7.    Engine Components and Maintenance
    
•    Timing belt, cylinder head, and valve inspections.
    
•    Rocker arm and camshaft maintenance.

8.    Seats and Interior Components
    
•    Front and rear seat removal, replacement, and adjustments.
    
•    Seat belt and airbag-related components.

9.    Safety Systems
    
•    Airbag system precautions and diagnostics.
    
•    SRS (Supplemental Restraint System) components.

10.    Miscellaneous
    
•    Rearview camera troubleshooting.
    
•    Component location indexes.
    
•    Special tools and their usage.
Let me know if you’d like further details on any chapter!

Here is a list of parts mentioned in the provided text snippets:
Audio and Navigation System:

•    Audio-navigation unit

•    Audio unit

•    DVD eject button

•    USB/AUX button

•    HDD (Hard Disk Drive)

•    Volume knob

•    TUNE knob

•    Rear entertainment system components
Airbags:

•    Side airbag
•    Side curtain airbag

•    Airbag cover

•    Airbag harness

•    Airbag inflator retainer
Fuel and EVAP System:

•    Fuel pressure regulator

•    EVAP canister

•    EVAP canister purge valve

•    EVAP canister vent shut valve

•    Fuel tank vapor recirculation tube

•    Fuel fill cap

•    FTP sensor (Fuel Tank Pressure sensor)
Engine and Oil System:

•    Rocker arm oil pressure sensor

•    Oil pressure hose

•    Oil control orifice

•    Engine oil filter

•    PCV valve (Positive Crankcase Ventilation valve)

•    Engine oil pump

•    Engine oil screen
Transmission:

•    A/T clutch pressure control solenoid valve

•    Transmission range switch

•    A/T oil pressure gauge

•    Shift solenoid wire harness
HVAC (Heating, Ventilation, and Air Conditioning):

•    A/C pressure sensor

•    A/C compressor

•    A/C condenser

•    Expansion valve

•    Front blower fan

•    Evaporator

•    Receiver/dryer

•    Desiccant

•    Humidity/In-Car temperature sensor
Electrical and Lighting:

•    Under-dash fuse/relay box

•    Combination light switch

•    MICU (Multiplex Integrated Control Unit)

•    Rear A/C wire harness

•    USB adapter

•    USB main harness
Seats:

•    Front seat frame

•    Seat cushion frame

•    Front seat-back cover/pad

•    Front seat cushion cover/pad

•    Front seat belt buckle

•    Front seat recline motor
Miscellaneous:

•    Brake booster

•    Brake booster hose

•    TMC (Traffic Message Channel) components (HDD-related)
If you need a more detailed breakdown of a specific system or part, let me know!

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