2011 Ford Ranger T6 Ford Ranger Body and Equipment Mounting Complete Workshop Service Manual

•    Ford Ranger

•    2011.5MY

•    Body and Equipment Mounting Manual

•    Audio System

•    Single Cab

•    Super Cab

•    Double Cab

•    LHD (Left-Hand Drive)

•    RHD (Right-Hand Drive)

•    4WD (Four-Wheel Drive)

•   RWD (Rear-Wheel Drive)

•    Bluetooth

•    Voice Control

•    Wiring Diagrams

•    Body Repair

•    Safety Standards

•    Load Distribution

•    Modifications

•    Corrosion Prevention

•    Electrical Systems

•    Paint Guidelines

•    Towing Specifications

•    Restraint Systems

•    Airbags

•    Heat Shields

•    Drilling

•    Welding

•    Structural Integrity

Body Repair Manual
3-Wiring Diagrams
4-Workshop Manual
MA-PX Ranger Body Repair Summary_LR
RANGER-MANUALS

The Ford Ranger 2011.5MY refers to a mid-year model update for the 2011 model year. It was published and detailed in May 2011, as indicated in several references. This update applies specifically to the 2011 model year Ford Ranger vehicles, including various configurations such as Single Cab, Stretch Cab, and Double Cab models.

The document is the Ford Ranger 2011.5MY Body and Equipment Mounting Manual, providing guidelines for vehicle conversions, safety instructions, legal obligations, and technical specifications. It includes detailed sections on general information, chassis, electrical systems, body modifications, and compliance with Ford standards to ensure vehicle reliability and safety.

General Information

•    Vehicle conversion procedures guide for Ford Ranger 2011.5MY.

•    Covers safety, legal, and technical guidelines for modifications.

•    Modifications must not reduce vehicle safety, function, or durability.
Safety and Legal Aspects

•    Warnings, cautions, and notes provided for safety during conversions.

•    Alterations may invalidate legal approvals; re-certification might be necessary.

•    Modifications to the restraint system (airbags) are prohibited.
Conversion Guidelines

•    Maintain original settings for drilling, welding, and brake systems.

•    Avoid modifications affecting steering, heat shields, or tire specifications.

•    Ensure compliance with local laws for load carriage and safety.
Vehicle Components and Specifications

•    Chassis, body, and equipment mounting specifications provided.

•    Detailed guidelines for towing capacities and load distribution.

•    Electromagnetic compatibility and antenna location recommendations.
Electrical Systems

•    Battery, alternator, and lighting system details included.

•    Parking aid and entertainment system schematics provided.

•    Avoid routing electrical cables near ABS or traction control systems.
Body and Paint
•    Guidelines for corrosion prevention, underbody protection, and painting.

•    Specifications for roof racks, tipper bodies, and tank carriers.

•    Instructions for mounting points and additional body attachments.

•    Ford Ranger 2011.5MY Body and Equipment Mounting Manual provides guidelines for vehicle converters to ensure safe and compliant modifications.

•    Modifications must comply with legal and safety standards, including brakes, weight distribution, lighting, and occupant safety.

•    Warnings, cautions, and notes are used to highlight procedures critical to safety, vehicle integrity, and reliability.

•    Restraint systems, airbags, and heat shields must not be modified or relocated to avoid safety risks.

•    Drilling and welding should follow strict guidelines to maintain vehicle safety and functionality.

•    Load distribution and towing specifications are outlined to ensure vehicle stability and performance.

•    Electrical systems, including battery, lighting, and entertainment systems, are detailed for proper installation and operation.

•    Body and paint guidelines cover corrosion prevention, mounting points, and structural integrity for conversions.

The Ford Ranger Body and Equipment Mounting Manual covers a wide range of topics essential for vehicle conversion and modification. These topics include:

1.    General Information
    
•    How to use the manual.
    
•    Legal and commercial aspects, including warranty and safety requirements.
    
•    Conversion homologation and type approval.

2.    Chassis
    
•    Suspension system guidelines and warnings.
    
•    Front-end integrity for cooling, crash, aerodynamics, and lighting.
    
•    Frame and body mounting, including drilling and welding specifications.

3.    Electrical Systems
    
•    Battery and cable information, including voltage requirements.
    
•    Exterior lighting and additional lamp installation.
    
•    Electromagnetic compatibility and suggested antenna locations.

4.    Body and Paint
    
•    Body structures and integrated body conversions.
    
•    Corrosion prevention and repairing damaged paint.
    
•    Roof racks, tipper bodies, and tank carriers.

5.    Safety Systems
    
•    Airbag supplemental restraint systems (SRS).
    
•    Safety belt system installation and maintenance.

6.    Load Distribution and Towing
    
•    Load distribution calculations and center of gravity specifications.
    
•    Towing requirements, including capacities and specifications.

7.    Specific Applications and Modifications
    
•    Self-supporting body structures.
    
•    Ancillary equipment subframe mounting.
    
•    Water tanks on camper vehicles.

The manual is structured into sections for ease of navigation, providing detailed instructions, warnings, and specifications to ensure safe and compliant vehicle modifications.

The Ford Ranger Body and Equipment Mounting Manual is divided into several chapters, covering various aspects of the vehicle’s conversion and modification processes. The chapters include:

1.    General Information
    
•    Overview of the manual, legal aspects, and general guidelines for vehicle converters.

2.    Chassis
    
•    Suspension system, frame integrity, and guidelines for modifications like drilling or welding.

3.    Electrical
    
•    Battery and cables, generator and alternator, exterior lighting, and integration of additional electrical components.

4.    Body and Paint
    
•    Body structures, integrated bodies and conversions, roof racks, and corrosion prevention.

5.    Safety Systems
    
•    Airbag supplemental restraint systems (SRS), seat belt systems, and safety guidelines during modifications.

6.    Frame and Body Mounting
    
•    Guidelines for mounting points, self-supporting body structures, frame drilling, and sub-frame mounting.

7.    Load Distribution and Towing
    
•    Load distribution calculations, towing capacities, and specifications for towing devices.

8.    Corrosion Prevention
    
•    Preventive measures for corrosion during modifications, repairing damaged paint, and material compatibility.

9.    Additional Topics
    
•    Topics like tipper bodies, tank carriers, and water tanks for camper vehicles are also addressed.
Each chapter is designed to provide detailed guidance for specific areas of vehicle modification and ensure compliance with safety and legal standards.

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