2009 Harley-Davidson Sportster Models P/N 99484-09 Complete Service Manual

The 2009 Sportster Service Manual provides maintenance and repair instructions for Harley-Davidson motorcycles.

The 2009 Sportster Service Manual covers Sportster models from the year 2009. The specific models included are:
•    XL 883 (Sportster 883)
•    XL 883C (Sportster 883 Custom)
•    XL 883L (Sportster 883 Low)
•    XL 883R (Sportster 883R)
•    XL 1200C (Sportster 1200 Custom)
•    XL 1200L (Sportster 1200 Low)
•    XL 1200N (Sportster 1200 Nightster)
•    XL 1200R (Sportster 1200 Roadster)
•    XR 1200 (Sportster 1200 XR)

Introduction to Manual
•    Service Manual purpose
•    Reader comments needed
•    Improvement suggestions
Safety and Maintenance
•    Warnings and cautions
•    Proper service and repair
•    Safety precautions

•    The document is a service manual for 2009 Sportster models.
•    It provides maintenance and repair procedures.
•    The manual covers various topics, including brakes, tires, and transmission.
•    It emphasizes the importance of using genuine Harley-Davidson replacement parts.
•    The document includes warnings and cautions to ensure safe operation and maintenance.
•    It also provides a troubleshooting guide for poor brake operation.
•    The manual is organized with a table of contents and an index for easy navigation.
•    It is essential to follow the service manual instructions for efficient and safe service work.

Full Chapters Index
1.    Fastener Torque Values
    •    1.1 Fastener Torque Values
2.    Chassis
    •    2.1 Specifications
    •    2.35 Rear Fender and License Plate
    •    2.42 Rider Foot Controls: XR Models
    •    2.43 Passenger Footrests
    •    2.44 Fork Lock
3.    Engine
    •    3.1 Fastener Torque Values
    •    3.2 Specifications
    •    3.3 Engine
    •    3.4 Oil Pressure
    •    3.11 Bottom End Service
    •    3.25 Oil Pump: XR Models
    •    3.26 Oil Filter Mount
    •    3.27 Oil Tank
4.    Fuel System
    •    4.1 Fastener Torque Values
    •    4.2 Specifications: Fuel System
    •    4.3 Electronic Fuel Injection (EFI)
    •    4.4 Air Cleaner: XL Models
    •    4.5 Airbox: XR Models
    •    4.6 Fuel Tank: XL Models
5.    Drive/Transmission
    •    5.1 Fastener Torque Values
    •    5.2 Specifications: Drive
    •    5.3 Primary Chain Adjuster
    •    5.4 Clutch Release Mechanism
    •    5.5 Primary Drive and Clutch: XL Models
    •    5.6 Primary Drive and Clutch: XR Models
    •    5.7 Drive Belt
    •    5.8 Transmission
    •    5.9 Case Disassembly for Transmission Removal
    •    5.10 Transmission Removal and Disassembly
    •    5.11 Transmission Assembly
    •    5.12 Main Drive Gear and Bearing
    •    5.13 Transmission Right Case Bearings
    •    5.14 Transmission Left Case Bearings
    •    5.15 Transmission Installation
    •    5.16 Transmission Sprocket
6.    Electrical
    •    6.29 Alternator
    •    6.38 Main Fuse
7.    Appendices
    •    Appendix A: Connector Repair
    •    Appendix B: Wiring
    •    Appendix C: Conversions
    •    Appendix D: Compensating Sprocket
    •    Appendix E: Glossary
8.    Service Bulletins
    •    Maintenance
    •    Chassis
    •    Engine
    •    Fuel System
    •    Drive/Transmission
    •    Electrical
[References: 1, 2, 3, 4, 5, 6, 7, 9, 10, 11, 12, 22, 23, 27, 28, 29, 39, 40, 41, 53, 54]

Here are the top 10 questions that are answered in the 2009 Sportster Service Manual:
1.    How do I remove and install the left side cover?
    •    The left side cover is secured by mounting clips and a bottom slot. It can be opened by pulling the top corners away from the clips and sliding it off the mounting tab. When closing, align the slots and press gently to secure it.
2.    How do I check for exhaust system leaks?
    •    Inspect for loose fasteners, broken clamps, or carbon tracks at pipe joints. Start the engine, cover the muffler ends with a towel, and listen for leaks. Repair as necessary.
3.    How do I adjust the throttle control cables?
    •    Remove the handlebar housing, inspect the cables for damage, lubricate them, and adjust the tension to ensure the throttle snaps back to idle.
4.    How do I replace the main fuse?
    •    The main fuse is located under the left side cover. Open the cover, squeeze the release latches, pull out the fuse, and replace it with a new 30A fuse.
5.    How do I remove and install the air filter?
    •    Form the new air filter into a curved shape, fit it into the airbox, and secure it with screws. Ensure the intake connector wiring is properly placed before reassembling.
6.    How do I inspect and adjust the primary chain tension?
    •    Remove the primary cover, inspect the adjuster shoe for wear, and adjust the tension using the adjuster screw. Tighten the lock nut to secure the adjustment.
7.    How do I replace the clutch cable?
    •    Loosen the clutch cable adjuster, remove the primary cover, detach the cable from the clutch mechanism, and install the new cable, ensuring proper routing and tension.
8.    How do I remove and install the rear wheel?
    •    Remove the rear brake caliper, loosen the axle, and slide out the wheel. When reinstalling, align the belt, tighten the axle, and ensure proper brake function.
9.    How do I true a laced wheel?
    •    Mark spoke groups, finger-tighten spokes, install the wheel in a truing stand, and adjust spoke tension to maintain lateral and radial alignment.
10.    How do I replace the speedometer?
•    Unplug the main fuse, remove the reset switch boot, detach the speedometer from the housing, and install the new unit, ensuring proper wiring connections.
These answers provide essential maintenance and repair information for 2009 Harley-Davidson Sportster models.

SEO Keywords List for the 2009 Sportster Service Manual
The following is a list of relevant SEO keywords that can be used for the 2009 Sportster Service Manual:
•    Harley-Davidson
•    Sportster
•    Service Manual
•    2009
•    Motorcycle Maintenance
•    Repair Guide
•    Chassis
•    Engine
•    Fuel System
•    Drive/Transmission
•    Electrical
•    Troubleshooting
•    Jiffy Stand
•    Laced Wheels
•    Truing
•    Fastener Torque Values
•    Clutch Release Mechanism
•    Primary Drive and Clutch
•    Drive Belt
•    Transmission
•    Case Disassembly
•    Removal and Disassembly
•    Assembly
•    Installation
•    Main Drive Gear and Bearing
•    Transmission Right Case Bearings
•    Transmission Left Case Bearings
•    Transmission Sprocket
Long-tail keywords that can be used include:
•    “2009 Harley-Davidson Sportster service manual”
•    “Sportster motorcycle maintenance and repair”
•    “Harley-Davidson Sportster troubleshooting guide”
•    “2009 Sportster chassis and engine repair”
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These keywords can be used for search engine optimization (SEO) purposes, such as meta tags, headings, and content optimization, to improve the visibility and ranking of the book in search engine results.

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