2008 Can-Am Renegade 500/800 Complete Service Manual

The document covers the following model years:
•    2006
•    2007
•    2008
•    2009
•    2010
These years correspond to various Can-Am ATV models manufactured by BRP (Bombardier Recreational Products).

Summary of the Document
Safety and General Information
•    Safety warnings include engine shutdown before maintenance and use of proper tools.
•    Metric fasteners must be used to avoid vehicle damage or injury.
•    Torque specifications must be strictly followed; replace locking devices when specified.
Maintenance and Procedures
•    Maintenance chart provides scheduled servicing details.
•    Preseason preparation includes fuel stabilizer and engine lubrication.
•    Storage procedures cover coolant density and vehicle protection.
•    Troubleshooting charts cover electrical, cooling, and lubrication systems.
Engine and Gearbox
•    Engine removal and installation procedures detailed with torque values.
•    Lubrication system includes oil pressure inspection and filter replacement.
•    Cooling system covers thermostat, radiator, and water pump maintenance.
Electrical and Ignition Systems
•    Ignition system includes spark plug and ignition coil procedures.
•    Charging system covers voltage regulator, rectifier, and battery maintenance.
•    Engine control module (ECM) diagnostics and fault codes provided.
Body and Frame
•    Body components include decals, seat, footrest, and bumpers.
•    Frame maintenance covers footrest support and battery support.

Here is a concise summary of the document:
•    Safety Notice: The manual contains warnings and cautions for safe maintenance and repair of 2008 Can-Am ATVs. It emphasizes the use of proper tools and adherence to torque specifications.
•    General Information: Covers various Can-Am ATV models, their colors, and engine types. It also includes a note on metric fasteners.
•    Maintenance Procedures: Provides details on preseason preparation, storage, lubrication, and vehicle protection.
•    Engine and Gearbox: Includes procedures for engine removal, installation, lubrication, and troubleshooting of components like the crankshaft and cylinder head.
•    Cooling and Fuel Systems: Covers coolant replacement, radiator maintenance, fuel tank inspections, and pressure tests.
•    Electrical and Ignition Systems: Discusses troubleshooting, ignition timing, battery maintenance, and the use of diagnostic tools like B.U.D.S. software.
•    Braking and Suspension: Details maintenance of brake pads, discs, calipers, and suspension components.
•    Body and Frame: Instructions for repairing and maintaining panels, bumpers, and luggage racks.
This summary provides an overview of the document’s key contents.

Here is the full chapter index based on the provided text snippets:
Technical Manual Index
1.    Introduction
    •    Safety Notices
    •    Metric Fasteners
    •    Special Tools
2.    Engine and Gearbox (V490N660N810)
    •    Bottom End
    •    Crankshaft
    •    Gearbox and 4x4 Coupling Unit
    •    Camshaft Position Sensor (CAPS)
    •    Manifold Air Pressure and Temperature Sensor (MAPTS)
    •    Coolant Temperature Sensor (CTS)
3.    Fuel System
    •    Fuel Tank and Fuel Pump
    •    Fuel Pressure Test
    •    Fuel Level Sensor
    •    Fuel System Diagnostic Flow Chart
4.    Electrical System
    •    Charging System
    •    Ignition System
    •    Communication Tools and B.U.D.S. Software
    •    Wiring Diagrams and Connectors
5.    Drivetrain
    •    Front Drive
    •    Rear Drive
    •    U-Joint and CV Boot Maintenance
6.    Suspension
    •    Rear Suspension
    •    Torsion Bar Installation
    •    Air Controlled Suspension (ACS)
7.    Braking System
    •    Brake Pads and Discs
    •    Brake Fluid Replacement
8.    Steering System
    •    Dynamic Power Steering (DPS)
    •    Pitman Arm Replacement
9.    Body and Frame
    •    Panels and Bumpers
    •    Seat and Storage Compartments
10.    Technical Specifications
•    Renegade Models
•    Weight and Material Composition
1.    Troubleshooting
•    Diagnostic Tips
•    Troubleshooting with B.U.D.S.
1.    Service Tools and Products
•    Special Tools
•    Loctite and Grease Applications
This index provides an overview of the chapters covered in the manual.

Here are the top 10 questions that are answered in the manual:
1.    How do I safely perform maintenance on my ATV?
    •    The manual provides safety notices and warnings about proper handling, tools, and torque specifications to avoid damage or injury.
2.    What tools do I need for repairs?
    •    A list of special tools required for various procedures is included, along with their part numbers and descriptions.
3.    How do I troubleshoot the fuel system?
    •    The manual explains fuel pressure tests, fuel level sensor diagnostics, and replacement procedures.
4.    How do I diagnose electrical system issues?
    •    Covers charging system troubleshooting, wiring diagrams, and B.U.D.S. software diagnostics.
5.    How do I remove and install the engine?
    •    Detailed steps for engine removal, installation, and lubrication system maintenance are provided.
6.    How do I adjust the suspension system?
    •    Includes torsion bar installation, shock absorber adjustments, and ACS system troubleshooting.
7.    What are common Dynamic Power Steering (DPS) issues and how do I fix them?
    •    Covers DPS troubleshooting, torque offset reset, and DPS unit replacement.
8.    How do I replace or adjust the braking system?
    •    Provides instructions for brake pad and disc replacement, brake fluid changes, and caliper maintenance.
9.    How do I troubleshoot and repair the body/frame components?
    •    Includes fender, bumper, and seat removal/installation procedures.
10.    How do I diagnose engine management system (EMS) faults?
•    Explains fault code diagnostics, limp home mode, and sensor troubleshooting using B.U.D.S. software.
These topics cover the most frequently asked questions related to maintenance, troubleshooting, and repairs for Can-Am ATVs.

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