2007 Arctic Cat Cat Prowler / XT Snowmobiles Complete Service Manual

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The 2007 Arctic Cat Prowler/XT Service Manual provides detailed service, maintenance, and troubleshooting procedures. It includes specifications, periodic maintenance schedules, engine and transmission servicing, fuel and lubrication guidelines, electrical system diagnostics, suspension and steering adjustments, and troubleshooting charts for common issues.

Summary of the Document
General Information
•    The manual provides service, maintenance, and troubleshooting details for the 2007 Arctic Cat Prowler/XT.
•    Warning, Caution, and Note symbols highlight important safety and maintenance information.
•    Break-in period requires operating under 1/2 throttle for the first 10 hours or 200 miles.
Technical Specifications
•    Carburetor: Keihin CVK36, Main Jet 132, Idle RPM 1250-1350.
•    Electrical: Spark plug type Champion RG6YC, ignition timing 10° BTDC @ 1500 RPM.
•    Chassis: Wheelbase 190 cm, Dry weight 526 kg, Suspension travel 25.4 cm.
Maintenance and Lubrication
•    Oil Capacity: Engine 2.5 L, Differential 275 ml, Rear Drive 250 ml.
•    Recommended Oil: SAE 5W-30 for engine, 80W-90 hypoid for differential/rear drive.
•    Brake pads must be burnished for full effectiveness; repeated braking required.
Troubleshooting and Repairs
•    Engine noisy? Possible causes: worn piston, carbon buildup, valve clearance issues.
•    Braking issues? Causes include worn pads, hydraulic leaks, or air in the system.
•    Steering problems? Check alignment, bearings, suspension components for wear.
Storage and Reuse Preparation
•    Before storage: Drain carburetor, plug exhaust, lubricate suspension, charge battery.
•    After storage: Check tire pressure, coolant, battery, and spark plug before use.

•    Service Manual Overview: The manual provides service, maintenance, and troubleshooting information for the 2007 Arctic Cat Prowler/XT. It is divided into sections covering different vehicle components and systems.
•    Safety Warnings: Important notices include WARNING for personal safety risks and CAUTION for potential vehicle damage. NOTES provide additional useful information.
•    Break-In Procedure: The first 10 hours (or 200 miles) of operation are critical. Operators should avoid full throttle, vary RPM, and not carry heavy loads during this period.
•    Periodic Maintenance: Regular checks include oil changes, brake inspections, tire pressure checks, and fluid replacements. A maintenance chart outlines service intervals for various components.
•    Fuel & Lubrication: The vehicle requires 87 octane regular unleaded gasoline and SAE 5W-30 engine oil. Only approved lubricants should be used to avoid damage.
•    Engine & Transmission Service: Includes removal, disassembly, and reassembly of major components such as the crankshaft, clutch, and oil pump. Special tools and correct procedures are emphasized.
•    Steering & Suspension: Covers alignment, shock absorber maintenance, and frame inspections. Proper torque specifications must be followed to ensure safety and performance.
•    Troubleshooting Guide: Provides diagnostic steps for common issues like engine noise, poor braking, and steering problems, with suggested remedies for each condition.

Table of Contents - 2007 Arctic Cat Prowler/XT Service Manual
1.    General Information
    •    General Specifications
    •    Break-In Procedure
2.    Periodic Maintenance/Tune-Up
    •    Maintenance Chart
    •    Lubrication and Fluids
    •    Adjustments
3.    Engine/Transmission
    •    Engine Components
    •    Transmission Components
    •    Disassembly and Reassembly
4.    Fuel/Lubrication/Cooling
    •    Carburetor Specifications
    •    Fuel System
    •    Cooling System
5.    Electrical System
    •    Battery and Charging System
    •    Ignition System
    •    Lighting and Indicators
6.    Drive System
    •    Driveshaft and Coupling
    •    Differential and Rear Drive
    •    V-Belt Inspection
7.    Suspension
    •    Front and Rear Suspension
    •    Shock Absorbers
    •    Bushings and Ball Joints
8.    Steering/Frame
    •    Steering Components
    •    Frame and Welds
    •    Wheel Alignment
9.    Controls/Indicators
    •    Master Cylinder Assembly
    •    Accelerator Pedal
    •    Speedometer/Tachometer
10.    Aids for Maintenance
•    Tools and Equipment
•    Diagnostic Procedures
1.    Troubleshooting
•    Engine Issues
•    Electrical Problems
•    Steering and Suspension Issues
•    Brake System Troubleshooting
[References: 40, 41]

Top 10 Questions Answered in the 2007 Arctic Cat Prowler/XT Service Manual
1.    How do I remove and disassemble the engine and transmission?
    •    The manual provides step-by-step instructions for removing, disassembling, and reassembling the engine and transmission, including details on separating crankcase halves and servicing components.
2.    What is the recommended periodic maintenance schedule?
    •    A detailed maintenance chart outlines the inspection, lubrication, and replacement intervals for various components, such as oil, filters, brakes, and suspension.
3.    How do I troubleshoot common engine problems?
    •    The manual includes a troubleshooting guide for engine noise, poor acceleration, starting issues, and overheating, along with possible causes and solutions.
4.    What are the correct torque specifications for critical components?
    •    Torque values for engine, suspension, steering, and drivetrain components are listed in the manual to ensure proper assembly.
5.    How do I check and adjust the valve/tappet clearance?
    •    The manual provides step-by-step instructions for measuring and adjusting the valve clearance using a feeler gauge or valve adjuster.
6.    How do I service the fuel system and carburetor?
    •    Instructions for removing, cleaning, and adjusting the carburetor, including jet specifications, float height, and pilot screw settings, are provided.
7.    How do I remove and install the drive system components?
    •    The manual details procedures for removing and installing the V-belt, differential, drive axles, and universal joints, including alignment and lubrication guidelines.
8.    How do I diagnose and repair electrical system issues?
    •    Covers battery testing, fuse replacement, ignition system troubleshooting, and sensor diagnostics.
9.    How do I inspect and replace brake components?
    •    Includes brake pad wear limits, fluid replacement, bleeding procedures, and caliper removal/installation.
10.    How do I adjust the suspension and steering alignment?
•    Instructions for checking and adjusting wheel alignment, inspecting suspension components, and replacing shock absorbers are provided.
These topics cover essential maintenance, troubleshooting, and repair procedures for the 2007 Arctic Cat Prowler/XT.

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