2006 Arctic Cat 250 ATV Complete Service Manual

This document is a 2006 Arctic Cat ATV 250 Service Manual, providing detailed maintenance, troubleshooting, and repair instructions for components like the engine, transmission, brakes, suspension, and electrical systems. It includes specifications, procedures, safety warnings, and storage guidelines to ensure optimal ATV performance and longevity.

General Information

•    The manual covers service, maintenance, and troubleshooting for 2006 Arctic Cat ATV 250 models.

•    Sections include disassembly, inspection, and assembly instructions for ATV components.

•    Warnings, cautions, and notes emphasize safety and efficiency.
Specifications

•    DVX Model: Dry weight 186 kg, engine oil capacity 1.6 L, tire pressure 4 psi (front).

•    Utility Model: Dry weight 216 kg, rear drive capacity 150 ml, tire pressure 4 psi (front).
Break-In Procedures

•    Operate under 1/2 throttle for the first 10 hours or 200 miles.

•    Avoid sudden stops, heavy loads, or prolonged idling during break-in.
Maintenance and Storage

•    Clean ATV thoroughly and apply fuel stabilizer before storage.

•    Disconnect battery and store in a dry area; charge every 30 days.

•    After storage, inspect controls, brakes, and tires; replace or adjust if necessary.
Troubleshooting

•    Engine issues: Check valve clearance, piston rings, cylinder bore, and spark plug.
•    Noisy engine: Inspect valves, timing chain, crankshaft bearings, and transmission gears.

•    Steering problems: Check tire pressure, alignment, and worn bearings or bushings.
Safety and Recommendations

•    Use only Arctic Cat-approved parts and lubricants to avoid damage.

•    Follow proper torque specifications for bolts and nuts to prevent damage.

•    The manual provides service, maintenance, and troubleshooting information for 2006 Arctic Cat ATV 250 models, covering disassembly, inspection, and assembly procedures.

•    Safety warnings and instructions are highlighted using specific symbols like !WARNING and !CAUTION to ensure personal safety and prevent ATV damage.

•    Break-in procedures are crucial for new or overhauled engines, emphasizing limited throttle use and proper brake pad burnishing during the first 10 hours or 200 miles.

•    Specifications for DVX and Utility models include carburetor, electrical, chassis, and miscellaneous details like tire pressure, oil, and fuel recommendations.

•    Storage and post-storage preparation guidelines involve cleaning, draining fluids, and inspecting components to prevent rust and ensure proper operation.

•    Troubleshooting section identifies common issues like engine starting problems, noise sources, and steering/suspension faults, with remedies for each.

•    Periodic maintenance includes tasks like oil changes, valve clearance adjustments, and tire pressure checks to ensure optimal ATV performance.

•    Critical torque specifications and assembly guidance are provided for components like suspension, steering, and transmission systems.

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