1971 Honda SL100 ( SL 100 ) Complete Service Manual

Summary of the Document
General Information
•    Honda Shop Manual for CB100, CL100, SL100, CB125S, CD125S, SL125 models.
•    Divided into five sections: disassembly, adjustment, repair, maintenance, and electrical systems.
Maintenance Operations
•    Tappet clearance adjustment must be done when the engine is cold.
•    Carburetor adjustment involves setting idle speed and adjusting the pilot air screw.
•    Breaker point and ignition timing require checking and adjusting the point gap.
•    Clutch adjustment ensures proper free play and smooth gear shifting.
•    Spark plug inspection includes checking the gap and cleaning or replacing if needed.
Engine & Transmission
•    Oil change should be performed when the engine is warm for complete drainage.
•    Cam chain adjustment involves loosening and tightening the adjuster screw.
•    Gear shift mechanism consists of shift drum, forks, and cam.
Chassis & Suspension
•    Front and rear brake inspections include checking wear and proper engagement.
•    Front fork oil replacement ensures smooth suspension operation.
•    Wheel and spoke inspection prevents misalignment and ensures safety.
Electrical System
•    Charging system and ignition coil must be inspected for faults.
•    Wiring diagrams provide detailed electrical layouts for various models.
•    Headlight, turn signals, and battery require regular checks and maintenance.

- **Honda Shop Manual** for models CB100, CL100, SL100, CB125S, CD125S, and SL125, providing servicing guidance for technicians and sales personnel.
- **Maintenance operations** include tappet adjustment, carburetor adjustment, ignition timing, clutch adjustment, spark plug inspection, engine oil change, and cam chain adjustment.
- **Engine section** covers removal, installation, cylinder head, piston, valve removal, oil pump, clutch, gear shift mechanism, crankshaft, and transmission.
- **Chassis and suspension** details front and rear brakes, steering, front and rear suspension, and frame body.
- **Electrical system** includes generating, charging, ignition systems, battery, and auxiliary electrical components.
- **Troubleshooting guide** provides solutions for starting issues, overheating, insufficient horsepower, and braking problems.
- **Technical specifications** include dimensions, weight, fuel capacity, engine details, power transmission, and electrical components.
- **Wiring diagrams** and special tools lists included for maintenance and repair procedures.

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