2018 Can-Am Outlander™ & Renegade™ ATV Series Complete Service Manual

This manual provides detailed servicing and repair instructions for Can-Am Outlander and Renegade ATVs. It includes safety notices, vehicle identification, emissions regulations, torque specifications, and step-by-step procedures for engine, suspension, gearbox, and body maintenance. Proper tools and BRP parts are recommended for accuracy and safety.

Safety and General Information

•    Technicians must use proper tools and follow BRP training courses.

•    BRP parts are recommended for replacements to ensure compliance.

•    Unauthorized modifications may make the ATV illegal.

•    Warnings, cautions, and notices indicate safety and procedural importance.
Vehicle and Engine Identification

•    VIN decals are located under the seat and on the frame.
•    Engine Identification Number (EIN) is stamped on the engine block.
Emission Regulations
•    Engines must meet EPA emission standards.
•    Modifications affecting emissions are prohibited.
•    Maintenance must follow factory specifications to remain compliant.
Manual Procedures and Fasteners
•    Follow torque specifications strictly using a torque wrench.
•    Self-locking fasteners must be replaced when removed.
•    Loctite threadlocker application must follow specific guidelines.
Engine and Air Intake System
•    Engine removal requires disconnecting multiple components.
•    Air intake modifications can damage engine performance.
Gearbox and 4x4 Coupling
•    Proper shimming is required when replacing bevel gears.
•    Shift drum and shift forks must align correctly for proper function.
Air Controlled Suspension (ACS)
•    ACS solenoid valve must be tested for proper voltage.
•    Proper hose connections are necessary for ACS functionality.
Body Components
•    Front and rear body modules require proper torque when reinstalling.
•    Console and side panels must align correctly during installation.
•    Footrest panels must be securely fastened to fenders.

•    Safety Guidelines: The manual provides safety notices, tool requirements, and warnings for proper servicing of Can-Am Outlander and Renegade ATVs.
•    Vehicle Identification: Describes VIN and EIN locations on the ATV for identification and record-keeping.
•    Emission Regulations: Outlines manufacturer, dealer, and owner responsibilities to maintain emissions compliance.
•    Torque Specifications: Details the importance of using correct torque values and replacing locking devices when removed.
•    Fastener and Threadlocker Use: Provides instructions for self-locking fasteners and Loctite application to ensure secure assembly.
•    Engine Removal and Installation: Step-by-step process for safely removing and installing the engine, including required tools.
•    Air Intake System: Instructions for servicing and replacing air filters and intake components.
•    Body Panel Removal: Procedures for removing and reinstalling body components, including footrest panels, luggage trays, and fenders.

Chapters Index
1. Introduction
•    Safety Notice – Warnings, cautions, and notices for safe vehicle servicing.
•    Manual Information – Structure, terminology, and procedures overview.
•    Vehicle Information – VIN and engine identification number locations.
•    Emission Regulations – Manufacturer, dealer, and owner responsibilities.
2. Engine
•    General Information – Engine specifications and maintenance guidelines.
•    Engine Removal and Installation – Step-by-step process for engine servicing.
•    Tightening Torque – Proper torque values for fasteners.
3. Air Intake System
•    Air Filter Maintenance – Instructions for air filter servicing.
•    Air Intake System Removal – Step-by-step removal procedures.
4. Gearbox and 4x4 Coupling Unit
•    Gearbox Components – Assembly and function of gearbox parts.
•    Shift Mechanism – Installation and adjustment of shift components.
5. Air Controlled Suspension (ACS)
•    ACS Solenoid Valve – Removal and installation procedures.
•    ACS Compressor – Testing and servicing instructions.
6. Body Components
•    Front and Rear Body Modules – Removal and installation of body panels.
•    Footrest Panels – Instructions for removal and installation.
•    Passenger Grips and Racks – Installation and torque specifications.

Here are the top 10 questions that are answered in this book:
1.    How do I remove and install the luggage tray?
    •    Instructions for removing and installing the luggage tray, including tightening torque specifications.
2.    How do I remove and install the rear top panel?
    •    Step-by-step procedure for removing and installing the rear top panel, including torque values.
3.    How do I diagnose and clear fault codes using B.U.D.S.?
    •    Detailed steps for reading, diagnosing, and clearing fault codes using B.U.D.S. software.
4.    How do I program a new D.E.S.S. key?
    •    Procedure for programming a new D.E.S.S. key using B.U.D.S., including key recognition messages.
5.    How do I reset the “Maintenance Required” message?
    •    Instructions for resetting the maintenance message using either B.U.D.S. or the gauge button.
6.    How do I troubleshoot a multifunction gauge that won’t turn on?
    •    Steps for diagnosing and fixing a non-functioning multifunction gauge, including checking fuses and connections.
7.    How do I remove and install the steering column?
    •    Detailed process for removing and reinstalling the steering column, including DPS-equipped models.
8.    How do I perform an ACS system leak test?
    •    Instructions for testing the Air Controlled Suspension (ACS) system for leaks using B.U.D.S.
9.    How do I update an ECU module using B.U.D.S.?
    •    Steps for checking for updates, downloading, and flashing ECU software.
10.    How do I set the clock on the multifunction gauge?
•    Instructions for setting the clock using either the gauge buttons or B.U.D.S. software.
These topics cover essential maintenance, troubleshooting, and system diagnostics for the vehicle.

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